device function configuration description:
1: in-line machine (out-line operation, manual assisted loading and unloading): the rotor shaft core, iron core and insulated end plate are manually pre-discharged, automatically press-fitted (press the start button); press-fit drive adopts gas-liquid increase cylinder during the press-fit process, there are pressure upper and lower limit alarms and insufficient press-fit depth alarm function;
2: rotor inserter: automatic paper feeding, automatic indentation forming, automatic paper cutting, automatic paper insertion;
3: into the commutator machine: the commutator adopts the tray auxiliary feeding, automatic discharging, positioning and press fitting; the press-fit drive adopts the servo cylinder (not more than 1t\festo). the pressure upper and lower limit alarms are used during the press-fit process. and the press-fit depth is insufficient alarm function;
4: rotor winding spot welding machine:
4.1: high-speed winding part: fully balanced double-flying fork design, equipped with active servo tension wire frame, not open mold winding, suitable for high-speed, high-quality rotor winding; --- wire frame mechanism perimeter protection, line length detection (out-of-slot detection), servo tension wire frame;
4.2: spot welding part: imported miyaji 300a power supply with special high-power transformer, fork positioning, servo indexing indexing, servo electric cylinder drive to adjust high-precision spot welding; welding electrode (tungsten rod) with spot welding limit alarm function ; configure independent smoke purification device (activated carbon); spot welding process with first and last hook identification and tailstock shift function;
5: rotor inserting machine: automatic paper feeding, automatic indentation forming, automatic paper cutting, automatic insert;
6: comprehensive test machine: high pressure non-high pressure separation, high pressure part adopts “aino” tester, comprehensive test part adopts “quasi-point” tester, and standard straight upper and lower type unqualified product recovery device;
7: single-station finishing machine: single-station single-knife design; rough-rotor commutator--with independent vacuum cleaner;
8: open cloud bus slot machine: automatic rotor loading and unloading, ccd detection and positioning, servo indexing and indexing; configuration of independent vacuum cleaner;
7: single-station finishing machine: single-station single-knife design; fine-engine rotor commutator, finishing car, and burr in sequence; equipped with independent vacuum cleaner;
6: reserve dynamic balancing station; customer-supplied dynamic balancing machine, jinhao machine is responsible for reserving the line body vacancy, according to the brand model of the balancing machine, if necessary, the auxiliary connection (configuration of loading and unloading robot and non-conforming product recovery device) etc., this part requires a separate quote);
7: comprehensive test machine: high pressure non-high pressure separation, high pressure part adopts “aino” tester, comprehensive test part adopts “quasi-point” tester, and is equipped with non-conforming product recovery device;
note 1:
the whole line adopts yaskawa bus control;
the human-machine interface uses the proface series display;
the test instrument adopts the "quasi-point" brand (the comprehensive test machine withstand voltage test part, using the "aino" brand);
the welding power source uses the miyaji is-300a with a dedicated high-power transformer;
pneumatic components: solenoid valve full festo brand cylinder mainly festo (special position or other performance brand smc\airtac;
the whole line profile protection cover adopts jinjiangjiang standard square protection cover;
the gold color of the whole line equipment is standard with jinhaojiang. bright white ral9003;
the one-time failure rate of the product caused by the production line equipment is not more than 1%.
proximity sensor, photoelectric sensor: sick
fiber or laser sensor: keyence
low voltage components: buttons and indicators: siemens, siemens
leakage switch, air switch, relay, switching power supply, contactor: schneider, siemens
note 2:
the production line is in a straight line layout. the whole line is temporarily equipped with a table winding and spot welding machine. the whole line beats for 46 seconds\---22 hooks, 22 slots, 0.8*7匝, α winding method, double double hooks, shear line; the staffing needs 2~3 people; the materials on the production line, the finished products and the inspection line;