device function configuration description:
1: three-in-one press:
1.1: the rotor core and the iron core adopt manual pre-discharge, automatic discharging, positioning and press-fitting; the servo cylinder is used to drive high-speed and high-precision press-fit; the pressure upper and lower limit alarm and the press-fit depth insufficient alarm are used in the press-fit process. features;
1.2: the insulating end plate adopts the vibration plate to assist the feeding, and the automatic discharging, positioning and pressing: the pneumatic pressing and the end plates on both sides are pressed in sequence;
1.3: the commutator adopts vibrating plate to assist feeding, automatic discharging, positioning and press fitting; the press-fit drive adopts servo pressure cylinder (not more than 0.5t\festo). the upper and lower pressure alarms and the press-fit depth are insufficient during the press-fit process. alarm function
2: rotor inserter: automatic paper feeding, automatic indentation forming, automatic paper cutting, automatic paper insertion;
3: high-speed rotor winding machine: full-balanced double-flying fork design, equipped with active servo tension wire frame, not open mold winding, suitable for high-speed, high-quality rotor winding; --- wire frame mechanism protection, line length detection (out-of-slot detection), servo tension wire frame;
remarks: the six-axis manipulator is configured to realize the quick conversion between the conveying tool and the three winding machines; thus, the automatic loading and unloading before and after the rotor winding is realized;
4: withstand voltage test: adopt "aino" test instrument, and the non-conforming product will be automatically collected in a centralized manner;
5: rotor inserting machine: automatic paper feeding, paper cutting, paper insertion;
6: double-head spot welding machine: imported miyaji 300a power supply with special high-power transformer, fork positioning, servo indexing indexing, servo electric cylinder drive to adjust high-precision spot welding;
remarks: the spot welder is equipped with a fast transfer module to achieve fast loading and unloading of the rotor;
7: comprehensive test machine (double station): high pressure non-high pressure separation, high pressure part adopts "aino" tester, comprehensive test part adopts "quasi-point" tester (double test head, single test instrument, cross test), with standard straight up and down type non-conforming product recovery device;
8: the artificial retracting material reserve position; the operator packs the former test qualified rotor blanking, and then picks up the dripping paint from the turnover box and places the rotor material on the rear equipment storage level;
9: double-station finishing machine: double-station double-knife design; roughing, finishing, and burr-----configuring double vacuum cleaner operation (one roughing station, one fine car one burr) );
10: reserve dynamic balancing station; customer-supplied dynamic balancing machine, jinhao machine is responsible for reserving the line body vacancy, according to the brand model of the balancing machine, if necessary, the auxiliary connection (configuration of loading and unloading robot and non-conforming product recovery device) etc., this part requires a separate quote);
11: comprehensive test machine (double station): high pressure non-high pressure separation, high pressure part adopts "aino" tester, comprehensive test part adopts "quasi-point" tester (double test head, single test instrument, cross test), with standard straight up and down type non-conforming product recovery device;
note 1:
the whole line adopts yaskawa bus control;
the human-machine interface uses the proface series display;
the test instrument adopts the "quasi-point" brand (the comprehensive test machine withstand voltage test part, using the "aino" brand);
the welding power source uses the miyaji is-300a with a dedicated high-power transformer;
pneumatic components: solenoid valve full festo brand cylinder mainly festo (special position or other performance brand smc\airtac;
the whole line profile protection cover adopts jinjiangjiang standard square protection cover;
the gold color of the whole line equipment is standard with jinhaojiang. bright white ral9003;
the one-time failure rate of the product caused by the production line equipment is not more than 1%.
proximity sensor, photoelectric sensor: sick
fiber or laser sensor: keyence
low voltage components: buttons and indicators: siemens, siemens
leakage switch, air switch, relay, switching power supply, contactor: schneider, siemens
note 2:
production line in a straight line layout
the whole line is equipped with three sets of wire-wound welding machines. the whole line beats 7 seconds\pieces---24 hooks 12 slots, 0.18*31匝, α winding method, single layer single hook, and broken wire;
the entire line staffing requires three operators; they are responsible for a: the front and back line of the production line, manual loading and unloading (operator 1), b: finished product feeding and supplementary materials (operator 2), c: inspection line (operator 3);